The Surfboard Journey

Scroll to explore every layer

The heart of the board. A shaped polyurethane or EPS foam blank that gives the surfboard its buoyancy and form.

Fiberglass cloth laid over the foam and saturated with resin. This is where the board gets its strength and flex.

A thin coat of catalysed resin brushed on after lamination. It fills the weave of the cloth and gives you a smooth surface to sand.

The final layer. A gloss resin coat that gets polished to a shine, protecting the board and making it beautiful.

The Craft

Where every surfboard begins — template, outline, rocker

Turning a foam blank into a surfboard with hand tools

Installing fin boxes and leash plugs with precision

Wrapping the board in fiberglass and resin

Smoothing the lamination before the filler coat

Filling the weave and creating a sandable surface

The final resin coat for a polished finish

Final touches — fins, wax, and the first paddle out